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Digital & Offset environment
ON Line or OFF Line
Comparison to Other Binding methods
Choosing Carton for Cover
Choosing Paper for inner pages
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Fastbind System
Glossary
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ON Line or OFF Line book production?

Fastbind allows you to make about 3 books per minute. The capacity of a digital printer making 4-color prints on card is usually about the same or less. The high speed printers can achieve a speed of 3 pages per second. As a book most often has 60 or more pages, one Fastbind machine can bind more than the capacity of a printer with highest speed. If you are making books of eg. 180 pages, Fastbind is three times faster than the printer.

 

Bottlenecks of automatical book production
(
comparison of time used in different parts of the process)






Digital book production and it's automazation

When thinking automatical perfect binding we have to understand that the inner pages are collected and separated from the print process to match to the cover. The cover has to be printed and the correct book has to be verified and bound to the cover. If the book has a title in the spine, it is of utmost importance that it is positioned correctly vertically and horizontally

 

Look Readability
The cover must be well aligned
> good creasing
Book doesn't open flat
> wrong adhesive, grain direction or paper
Book opens flat
> Fastbind adhesive, right grain direction and paper
Positioning must be right
> paper gets thicker in printing > the spine and cover text may get inclined
Vocabulary used in automatization
In Line
  • Post production and printing devices are originally designed to work together
  • The pay off time of the investment and evaluating future production amounts are important issues when calculating the profitability of the investment
  • Set up is usually easy

On Line

  • Two or mor machines connected to work in a robot like fashion
  • Usually more prone to malfunction than IN LINE

Off Line

  • The machine is separate from the actual printing machine
  • Requires more human resources
  • Is flexible

 

Investing to automatization should be made with normal investment budget planning. Very rarely automatization in book production meets the demands of financial necessities, solving the malfunction problems etc.

 

 

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